Automation & SCADA

ENVIRONOMICS, with its instrumentation expertise, collects data from desired equipment and transforms the asset value chain into streamlined systems.

Our Services Include

  • BMS/SCADA or custom PLC architecture design and execution
  • Integration of mechanical and electrical components to ease operation and maintenance
  • Remote monitoring systems to help customers keep track of their facilities at all times from any location
  • Web-based systems, mobile apps and data logging

Ultra Denim, Surat

  • Solution
    • Data Logging of values with time stamping upto one year in SCADA
    • System provides historical trend, sensitize and escalate on alarms, prepare reports, provide preventive maintenance schedules !
    • Customized reports for energy calculations
    • Controller runs systems based on performance and sequencing
  • Total Cumulative Project ValueINR 0.11 Crores (ROI approx. 9 to 12 months)
  • Manual Operation
    • Manual Data Logging: Logbook not accurate, discipline issues, cost of manpower, stationary, inventory, record keeping etc.
    • Interpretation issues with different shift operators/manpower
    • Alarms missed/ignored to take preventive measures/maintenance
    • Reporting was mostly on Break Downs or Purchase Requisitions !

Project Gallery

Maruti Suzuki, Rohtak (R&D Centre) + Hero Motorcycles, Jaipur

  • Solution
    • Designed complete system with supervisory controller to integrate all the equipments of HVAC.
    • Monitor and Control the entire HVAC system from single point
    • Customized reports for energy calculations
    • Controller runs systems based on performance and sequencing
  • Total Cumulative Project ValueINR 0.25 Crores
  • Manual Operation

    Due to plant air demand variation multiple centrifugal air compressors were operating at an unequal load pattern Inefficient operation due to imbalanced equipment loading and excess air blow off situations

Project Gallery

  • Solution Collected all data for all equipment at one central location using logic from OEMs, built logic to ensure Safety of equipment
    Designed SCADA system with real time efficiency and health of the utility system over and above Daily, Weekly, Monthly and Annual reports covering all important parameters of all utility equipment
  • Total Cumulative Project ValueINR 0.20 Crores (ROI approx. 12 to 15 months)
  • Manual Operation
    • Combined various Utility equipment’s data not available at one place for MIS purpose
    • Need to refer multiple systems (compressors, dryers, chillers, pumps, motors etc.) to assess health, maintenance schedules, efficiency which resulted into reliability and efficiency issues

MES, Bangalore

  • Solution PLC based Energy Efficient Control system with an equal load sharing logic resulted into reduced cost of maintenance, managed preventive maintenance schedule, higher Reliability
  • Total Cumulative Project Value INR 0.11 Crores (ROI approx. 9 to 12 months)
  • Manual Operation

    Due to plant air demand variation multiple centrifugal air compressors were operating at an unequal load pattern Inefficient operation due to imbalanced equipment loading and excess air blow off situations